The learning approaches in the below courses are consistent with the intents and guidelines in the APQP 2nd Edition, FMEA 4th Edition, and PPAP 4th Edition manuals issued by GM, Ford and Chrysler through the AIAG.
INTRODUCTION TO QUALITY CORE TOOLS (APQP/PPAP, SPC, MSA, FMEA) 2 DAYS
This course will provide an overview to the Quality Core Tools, APQP/PPAP, SPC, FMEA, and MSA. The core tools are building blocks to effectively create and manage an organization’s quality management system. Companies seeking IATF 16949 must understand the core tools in order to provide continual improvement while emphasizing defect prevention and the reduction of variation and waste in the supply chain.
ADVANCED PRODUCT QUALITY PLANNING (APQP) AND PRODUCTION PART APPROVAL PROCESS (PPAP)
Complex products and supply chains present plenty of possibilities for failure, especially when new products are launched. Advanced Product Quality Planning (APQP) is a structured process aimed at ensuring customer satisfaction with new products or processes. The focus of APQP is utilization of tools and methods for mitigating the risks associated with change in the new product or process. The APQP process begins with the creation of a Product Quality Plan (PQP).
FAILURE MODES EFFECT ANALYSIS (FMEA)
Failure Mode and Effects Analysis (FMEA) is a structured approach to discovering potential failures that may exist within the design of a product or process. FMEA is not a substitute for good engineering. Rather, it enhances good engineering by applying the knowledge and experience of a cross-functional team to review the design progress of a product or process by assessing its risk of failure.
STATISTICAL PROCESS CONTROL (SPC)
Statistical Process Control is about assessing variation in a process or product, collecting data, analyzing data, and making decisions to act on based on statistical output. SPC is used as a quality core tool to help companies practice process control and continuously reduce the variation of those processes.
MEASUREMENT SYSTEMS ANALYSIS (MSA)
Product and process conformance are determined by the measurements taken by a measurement system. If the measuring process is changing over time, the ability to use the data gathered in making decisions is reduced. Measurement System Analysis is used to assess the statistical properties of process measurement systems.
This training ensures not only adherence to industry standards but also empowers manufacturers to elevate their quality processes, enhance product reliability, and grow their business in highly regulated industries. By participating in this program, your team gains the expertise to navigate the complexities of quality assurance, positioning your operation for success in a competitive global market.
